HOW TO USE THE

POWERBRUSH

INSTRUCTIONS VIDEO
STEP-BY-STEP GUIDE
TROUBLESHOOTING
INSTRUCTIONS PDF
Powerbrush Forklift Sweeper

THE BASICS

powerbrush forklift sweeper optional extras
powerbrush forklift sweeper diagram

01  BEFORE YOU START

01/ If using the Pressurised Water Spray optional extra, charge the battery with a 110v lead.

02/ Fill the water tank with water (ensure tap is OFF).

03/ Check the bearings on the wheels.

04/ Check there are no hydraulic leaks.

05/ If using the Kerb Brush optional extra, ensure the adjustment chain is in its bracket & the linch pin is secure.

02  HOW TO USE THE POWERBRUSH

powerbrush forklift sweeper fork retaining pin
1Insert machine forks into the fork pockets. Secure the forks with retaining pins.
release auxiliary line
2Turn machine ignition OFF. Release the pressure to the auxiliary service.
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3Connect Powerbrush hydraulic hoses to the machine.
powerbrush forklift sweeper main brush height adjustment
4Adjust the height of the main brush with the adjustment bolt, if needed.
powerbrush forklift sweeper kerb brush height adjustement
5If using the Kerb Brush, use the screw adjuster to change the height of the kerb brush, if required.
release auxiliary line
6Start the engine, initiate the pressure to the auxiliary service to start the brushes..
powerbrush checks of main brush and hopper operation
7Check main brush rotation & hopper operation. Never stand underneath the Powerbrush when lifted.
powerbrush forklift sweeper water tap in on position
8Turn the water tap ON. Check the water is dispensing from the dispenser bar.
powerbrush forklift sweeper the electric switch for pressurised water spray system
9If using the Pressurised Water Spray, turn the electric switch ON. The beacon will start flashing.
powerbrush forklift sweeper sweeping a road
10You're good to go!

03 AFTER-USE CHECKS

01/ Stop the machine and turn the engine OFF.

02/ Release the pressure in the auxiliary line.

03/ If using the Pressurised Water Spray, turn the electric switch Off.

04/ Turn the water tap OFF.

05/ Disconnect the hydraulic pipes. Caution: these will be hot.

06/ Remove fork retaining pins and place them into the storage position. Retract forks from the fork pockets.

07/ Lubricate the grease points (2 points on each wheel, 1 point on the main brush bearing): Using a grease gun, place the nozzle over each grease nipple and apply 3 pumps of lubricant. 

08/ If using the Pressurised Water Spray, recharge the battery.

09/ In freezing conditions, remove the hose & drain the water tank.

TROUBLESHOOTING

MISUSE OF THE POWERBRUSH CAN RESULT IN DAMAGE TO THE UNIT.

BEST PRACTICE ADVICE

  • Do not disconnect the hydraulic hoses unless the pressure from the auxiliary service has been released to avoid pressure build-up in the hoses.
  • Keep the hydraulic hoses safely off the ground to avoid them getting damaged.
  • Always ensure the hydraulic system is in operation before use.
  • Never allow brick bands, barbed wire, or any straps to be picked up by the Powerbrush. These will damage the main brush and motor seals.
  • Do not drive directly over fixed objects, such as manholes.
  • Close the hopper fully when not using the Powerbrush to avoid pressure build-up in the hoses.

TROUBLESHOOTING

This section covers some common and easy-to-fix issues, which can be identified by the operator.

TROUBLE WITH THE HYDRAULIC CONNECTION?

If you are having difficulties connecting the Powerbrush to your machine, it’s possible there is a pressure build-up in
either the machine, or the Powerbrush itself.


TO RESOLVE THIS, TRY THE BELOW STEPS:

01 / CHECK FOR PRESSURE BUILD-UP IN THE MACHINE

Try releasing the machine’s pressure in the auxiliary line. Machine set-ups can differ depending on the model or manufacturer. Refer to your machine’s operator manual for instructions on how to do this.

02 / TRY RECONNECTING THE HYDRAULIC HOSES

With the pressure build-up released, you should be able to reconnect the Powerbrush to your machine. If issues persist, try the next step.

03 / CHECK FOR PRESSURE BUILD-UP IN THE POWERBRUSH

Misuse can lead to a pressure build-up in the hydraulics of the Powerbrush.

Try connecting the two hydraulic hoses of the Powerbrush together. If this is not possible, there is a pressure build-up in the Powerbrush. Please get in touch with us to book an engineer visit to resolve.

INCORRECT COUPLINGS FOR YOUR MACHINE?

At the point of the order, we sent out the correct couplings to match your machine. If you are now using a different machine, you may need new couplings. Contact us.

EXPERIENCING HYDRAULIC LEAKS?

Hydraulic fluid leaks from
the external hoses of the
Powerbrush, or the Kerb
Brush can be caused by loose
hose unions. Try tightening
the unions.


If leaks persist, or in case of
a damaged hose, please get
in touch.

check for external hydraulic leaks
check for hydraulic leaks
EXPERIENCING WATER LEAKS?
check the water tap valve is not clogged

If you are experiencing water leaks from the tank tap, check the tap valve is not clogged with any debris.

To clean the valve, empty the water tank. Unscrew the water tap collar to access the valve. Remove debris, screw the tap collar back on and refill the water tank.

If issues persist, or water leaks are caused by a damaged water tank or hoses, please get in touch.

FOR MORE INFORMATION

Visit the Powerbrush Forklift Sweeper product page.

GO TO PRODUCT PAGE
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NEED ASSISTANCE?

Get in touch with us:

Call: 0333 300 3470

Email: support@cqegroup.com